Z32 CNC: technology is our mission, personalization is our strength

Configuration 3

soluzione 3 Z32 C15 FZ

CNC in Touch Screen console all-in-one version:

Configurations

  • icon CNC Z32 C15 FlorenZ
  • icon MLK-FZ
  • icon I/O Modules PE3
  • icon Servodrives
  • Charact. Z32
CNC Z32 C15 FZ
Operating Temp. Range:
+5 ÷ +40°C
 
Weight Kg:
16
 
Dimensions mm (LxHxW):
482x444x205
 
Supply Voltage:
230 Vac
 
Connections:
Ethernet, USB
 

CNC Z32 C15 FlorenZ

Compact video operator’s terminal, including CNC, alphanumeric keyboard, machine operating panel:

  • Includes alphanumeric keyboard and a simplified machine operating panel
  • Functional keys near to the screen
  • Connected with the electrical cabinet through a single Ethernet cable
  • FlorenZ operating system
  • 24 optoisolated Inputs and 8 outputs 0.5A 24Vdc available for console buttons and lamps

 

CNC characteristics:

  • Milling and turning functionality
  • Special functions for plasma cutting and laser cutting
  • G-code part-program
  • Up to 10 interpolating axes programmable in a single block
  • Reading speed up to 11000 blocks/sec (G1/G2/G3 blocks from internal memory)
  • Huge dimensions part-programs executed in DNC from hard-disk
  • Dynamic look-ahead, more than 500 blocks
  • Sophisticaded jerk control limits the mechanical stress
  • High-speed machining and super-finishing for moulds
  • Canned cycles and macros
  • Full support for rotary heads and tables (5 axes RTCP for blades, blisks, moulds,...)
  • Gantry axes
  • Multiprocess: max 6 simultaneous and independent processes
  • Up to 32 digital axes and 16 analog axes

 

Operator’s interface software:

  • FlorenZ operating system (D.Electron distribution of Linux)
  • D.Electron operator’s interface software
  • Allows end-user interface personalization
  • Optional Windows license running in a Virtual Machine for running Microsoft Windows based softwares

 

PLC and installation:

  • Integrated PLC with bi-directional, real-time access to the CNC data
  • Fast sections of PLC down to 2 mS, synchronized with the part-program
  • Integrated PLC editor, debugger and digital oscilloscope
  • Black-box function
  • Easy definition of the digital drives settings
  • LAN connection through Ethernet TCP/IP
  • Teleservice via Internet

The Master Link MLK-FZ card manages the data exchange between the central unit of the Z32 CNC FlorenZ Series and all the peripherals (servodrives and I/O's).

The MLK module connections are:

  • RTE (Real Time Ethernet): connection with the Z32 CNC central unit
  • Z-Link: optical fiber bus for digital I/O's, analog references, analog inputs, encoder inputs (2mS sampling time)
  • Z-Star2: optical fiber bus for SPevo digital servodrives (250μS sampling time)
Master Link
  • Allows PE3 I/O modules mounted beside (see I/O Modules description)
  • Manages Z-Link I/O peripherals
  • Manages directly up to 8 SPevo digital servodrives through the on-board Z-Star2 channel
Master Link EXP+FZ1
  • The additional Z-Star2 channel on the expansion card EXP-FZ1, manages 8 digital SPevo servodrives, allowing a total of 16 digital SPevo servodrives managed
  • The presence of the EXP-FZ1 doesn't allow PE3 modules mounted beside
Master link EXP-FZ3
  • The additional three Z-Star2 channels on the expansion card EXP-FZ3, manages 8 digital SPevo servodrives per channel, allowing a total of 32 digital SPevo servodrives managed
  • The presence of the EXP-FZ3 doesn't allow PE3 modules mounted beside
 

In case no expansion card (EXP-FZ1, EXP-FZ3) is present, up to 8 PE3 I/O modules can be connected directly to the Master-Link, like it's shown in the picture:

PE3 modules directly connected to the Master Link

PE3 modules directly connected to the Master Link

 

Possible solutions:

  • MLK-FZ Digital Solution 32 axes +

    Soluzione Analogica
  • MLK-FZ Digital Solution 8 axes +

    Soluzione Analogica
  • MLK-FZ Analogic solution +

    Soluzione Analogica
  • 1

 

 

PE3 modules connected to the MLK board

PE3 modules connected to the MLK board

PE3 modules connected to the ILK board

PE3 modules connected to the ILK board

 

 

 
PE3 - ILK
IP Protection:
20
 
Operating Temp. Range:
+5 ÷ +40°C
 
Weight Kg:
0,12
 
Dimensions mm (LxHxW):
23x100x120
 
Supply Voltage:
24 Vdc
 
Connections:
Optical fibre Z-Link
 

PE3 - ILK

PE3 peripherals are composed of multiple, configurable modules
The first module is always the ILK card with Z-Link optical fibre interface

  • Connected to Z-Link bus with optical fibre
  • Plastic housing
  • DIN Rail fixture EN 50022
  • Maximum distance from previous/next Z-Link peripheral: 30m

 

PE3 MODULE TYPES:

PE3 peripherals are competely software configured: no need af any hardware configuration.
The high flexibility of the PE3 I/O system optimizes the cost of the electrical cabinet.

Each ILK module can manage a maximum of 8 PE3 modules mounted beside
The modules can be chosen freely between available ones:

 


 PE3 peripherals available modules

DIGITAL INPUT – OUTPUT
PE3-32IE 32 digital Inputs 24V, DB37M connector
PE3-320E 32 digital Outputs 24V 0,5A short citcuit protected, DB37F connector
8Z0404 Terminal block and cables for PE3-32IE & PE3-32OE
PE3-16IM 16 optoinsulated digital Inputs 24V, Clamping/Led
PE3-16OM 16 digital Outputs 24V 0,5A short citcuit protected, Clamping/Led
PE3-8I8OM 8 optoinsulated digital Inputs 24V, 8 digital Outputs 24V 0,5A short circuit protected, Clamping/Led
PE3-8OPM

8 digitali Outputs 24V 2A short circuit protected, Clamping/Led

ANALOG AXES MANAGEMENT
PE3-4OS 4 Outputs Step-Direction for stepper motor drives
PE3-4OA 4 Outputs analog reference ± 10V
PE3-2IR 2 Feedback Inputs TTL/SinCos 1Vpp
PE3-1AXIS 1 Analog. reference ± 10V, 1 Analog unipolar Input 12 Bits 0 ÷ 10V, 1 Feedback Input TTL/SinCos 1Vpp
ANALOG INPUTS
PE3-4IAU 4 Analog unipolar Inputs 12 Bits 0 ÷ 10V
PE3-8IAU 8 Analog unipolar Inputs 8 Bits 0 ÷ 10V
PE3-4IAD 4 Analog differential Inputs 12 Bits 0 ÷ 10V
PE3-4IAC 4 Analog current Inputs 4 ÷ 20mA
PE3-4IAP 4 Analog Inputs PT100 thermal probe
Note: Maximum coincidence factor for digital outputs = 50%

 

Architecture scheme

D.Electron designs and produces digital drives for:

  • 400Vac brushless motors (axes)
  • 400Vac linear motors (axes)
  • 400Vac torque motors (axes)
  • 400Vac induction motors (spindles)
  • 400Vac field-weakiening synchronous motors (spindles)

Z-Star2 drives system is composed of a power supply module that generates the 600Vdc bus and various power modules connected to the DC bus.

The communication between drives and Master-Link is done through an optical fibre connection: the optical fibre connection departs from the Master-Link, passes through all the servodrives and returns back to the Master-Link creating a loop connection, also called Z-Star2 channel.

TECHNICAL CHARCTERISTICS common to all Z32 central units

Z32 CENTRAL UNIT:

  • Supports both CNC real-time functions and graphical interfaces
  • FlorenZ operating system

CHARACTERISTICS:

  • Milling and turning algorithms
  • Special functions for plasma and laser cutting
  • G-Code part-program
  • Up to 10 axes synchronously interpolating
  • Up to 11.000 blocks/s (G1/G2/G3 from internal memory)
  • DNC execution for big part-programs stored on the hard disk
  • More than 500 blocks dynamic look-ahead
  • Sophisticated jerk control for reducing mechanical stress
  • High-Speed-Machining and Supernishing for moulds
  • Canned cycles and macros
  • Rotary heads and tilting tables management (RTCP)
  • Gantry axes
  • Multiprocess: max 6 contemporaneous independent processes (channels)
  • Manages up to 32 digital axes + 16 analog axes

FRONT-END SOFTWARE:

  • FlorenZ operating system (personalized Linux distribution)
  • D.Electron software suite
  • Custom software hosting capability
  • Optional Microsoft Windows® license for Windows softwares
  • Possibility of custom, tailor made consoles (industrial PC, keyboard, software,...)

PLC AND INSTALLATION:

  • Integrated software PLC with bidirectional real-time access to CNC data
  • Fast PLC modules up to 2 ms, synchronized with the part-program
  • PLC editor, debugger and digital software oscilloscope integrated in the CNC
  • Black-Box function
  • Simplied digital axes setting
  • LAN connection through Ethernet TCP/IP
  • Internet based teleservice

 

About Us

logo-delectron bianco

D.Electron is a company established in the beautiful city of Florence (capital of Tuscany region), specialized in design and manifacture of digital numerical control for machine tools.

D.Electron borns in 1977, around a nucleous of technicians already experienced in industrial automation for machine tools. more

Contact Information:

 Florence - Italy

Via Reginaldo Giuliani, 140 (ZIP 50141)

Tel: +39 055 416927

Fax: +39 055 434220

delectron@delectron.it

 

Contact us