Configuration 3
CNC in Touch Screen console all-in-one version:
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CNC Z32 C15 FlorenZ
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MLK-FZ
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I/O Modules PE3
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Servodrives
- Charact. Z32
CNC Z32 C15 FlorenZ
Compact video operator’s terminal, including CNC, alphanumeric keyboard, machine operating panel:
- Includes alphanumeric keyboard and a simplified machine operating panel
- Functional keys near to the screen
- Connected with the electrical cabinet through a single Ethernet cable
- FlorenZ operating system
- 24 optoisolated Inputs and 8 outputs 0.5A 24Vdc available for console buttons and lamps
CNC characteristics:
- Milling and turning functionality
- Special functions for plasma cutting and laser cutting
- G-code part-program
- Up to 10 interpolating axes programmable in a single block
- Reading speed up to 11000 blocks/sec (G1/G2/G3 blocks from internal memory)
- Huge dimensions part-programs executed in DNC from hard-disk
- Dynamic look-ahead, more than 500 blocks
- Sophisticaded jerk control limits the mechanical stress
- High-speed machining and super-finishing for moulds
- Canned cycles and macros
- Full support for rotary heads and tables (5 axes RTCP for blades, blisks, moulds,...)
- Gantry axes
- Multiprocess: max 6 simultaneous and independent processes
- Up to 32 digital axes and 16 analog axes
Operator’s interface software:
- FlorenZ operating system (D.Electron distribution of Linux)
- D.Electron operator’s interface software
- Allows end-user interface personalization
- Optional Windows license running in a Virtual Machine for running Microsoft Windows based softwares
PLC and installation:
- Integrated PLC with bi-directional, real-time access to the CNC data
- Fast sections of PLC down to 2 mS, synchronized with the part-program
- Integrated PLC editor, debugger and digital oscilloscope
- Black-box function
- Easy definition of the digital drives settings
- LAN connection through Ethernet TCP/IP
- Teleservice via Internet
The Master Link MLK-FZ card manages the data exchange between the central unit of the Z32 CNC FlorenZ Series and all the peripherals (servodrives and I/O's).
The MLK module connections are:
- RTE (Real Time Ethernet): connection with the Z32 CNC central unit
- Z-Link: optical fiber bus for digital I/O's, analog references, analog inputs, encoder inputs (2mS sampling time)
- Z-Star2: optical fiber bus for SPevo digital servodrives (250μS sampling time)

- Allows PE3 I/O modules mounted beside (see I/O Modules description)
- Manages Z-Link I/O peripherals
- Manages directly up to 8 SPevo digital servodrives through the on-board Z-Star2 channel
In case no expansion card (EXP-FZ1, EXP-FZ3) is present, up to 8 PE3 I/O modules can be connected directly to the Master-Link, like it's shown in the picture:
PE3 modules directly connected to the Master Link
Possible solutions:
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MLK-FZ Digital Solution 32 axes +
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MLK-FZ Digital Solution 8 axes +
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MLK-FZ Analogic solution +
- 1
PE3 modules connected to the MLK board |
PE3 modules connected to the ILK board |
PE3 - ILK
PE3 peripherals are composed of multiple, configurable modules
The first module is always the ILK card with Z-Link optical fibre interface
- Connected to Z-Link bus with optical fibre
- Plastic housing
- DIN Rail fixture EN 50022
- Maximum distance from previous/next Z-Link peripheral: 30m
PE3 MODULE TYPES:
PE3 peripherals are competely software configured: no need af any hardware configuration.
The high flexibility of the PE3 I/O system optimizes the cost of the electrical cabinet.
Each ILK module can manage a maximum of 8 PE3 modules mounted beside
The modules can be chosen freely between available ones:
PE3 peripherals available modules
DIGITAL INPUT – OUTPUT | |
PE3-32IE | 32 digital Inputs 24V, DB37M connector |
PE3-320E | 32 digital Outputs 24V 0,5A short citcuit protected, DB37F connector |
8Z0404 | Terminal block and cables for PE3-32IE & PE3-32OE |
PE3-16IM | 16 optoinsulated digital Inputs 24V, Clamping/Led |
PE3-16OM | 16 digital Outputs 24V 0,5A short citcuit protected, Clamping/Led |
PE3-8I8OM | 8 optoinsulated digital Inputs 24V, 8 digital Outputs 24V 0,5A short circuit protected, Clamping/Led |
PE3-8OPM |
8 digitali Outputs 24V 2A short circuit protected, Clamping/Led |
ANALOG AXES MANAGEMENT | |
PE3-4OS | 4 Outputs Step-Direction for stepper motor drives |
PE3-4OA | 4 Outputs analog reference ± 10V |
PE3-2IR | 2 Feedback Inputs TTL/SinCos 1Vpp |
PE3-1AXIS | 1 Analog. reference ± 10V, 1 Analog unipolar Input 12 Bits 0 ÷ 10V, 1 Feedback Input TTL/SinCos 1Vpp |
ANALOG INPUTS | |
PE3-4IAU | 4 Analog unipolar Inputs 12 Bits 0 ÷ 10V |
PE3-8IAU | 8 Analog unipolar Inputs 8 Bits 0 ÷ 10V |
PE3-4IAD | 4 Analog differential Inputs 12 Bits 0 ÷ 10V |
PE3-4IAC | 4 Analog current Inputs 4 ÷ 20mA |
PE3-4IAP | 4 Analog Inputs PT100 thermal probe |
Note: Maximum coincidence factor for digital outputs = 50% |
Architecture scheme
D.Electron designs and produces digital drives for:
- 400Vac brushless motors (axes)
- 400Vac linear motors (axes)
- 400Vac torque motors (axes)
- 400Vac induction motors (spindles)
- 400Vac field-weakiening synchronous motors (spindles)
Z-Star2 drives system is composed of a power supply module that generates the 600Vdc bus and various power modules connected to the DC bus.
The communication between drives and Master-Link is done through an optical fibre connection: the optical fibre connection departs from the Master-Link, passes through all the servodrives and returns back to the Master-Link creating a loop connection, also called Z-Star2 channel.
TECHNICAL CHARCTERISTICS common to all Z32 central units
Z32 CENTRAL UNIT:
- Supports both CNC real-time functions and graphical interfaces
- FlorenZ operating system
CHARACTERISTICS:
- Milling and turning algorithms
- Special functions for plasma and laser cutting
- G-Code part-program
- Up to 10 axes synchronously interpolating
- Up to 11.000 blocks/s (G1/G2/G3 from internal memory)
- DNC execution for big part-programs stored on the hard disk
- More than 500 blocks dynamic look-ahead
- Sophisticated jerk control for reducing mechanical stress
- High-Speed-Machining and Supernishing for moulds
- Canned cycles and macros
- Rotary heads and tilting tables management (RTCP)
- Gantry axes
- Multiprocess: max 6 contemporaneous independent processes (channels)
- Manages up to 32 digital axes + 16 analog axes
FRONT-END SOFTWARE:
- FlorenZ operating system (personalized Linux distribution)
- D.Electron software suite
- Custom software hosting capability
- Optional Microsoft Windows® license for Windows softwares
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Possibility of custom, tailor made consoles (industrial PC, keyboard, software,...)
PLC AND INSTALLATION:
- Integrated software PLC with bidirectional real-time access to CNC data
- Fast PLC modules up to 2 ms, synchronized with the part-program
- PLC editor, debugger and digital software oscilloscope integrated in the CNC
- Black-Box function
- Simplied digital axes setting
- LAN connection through Ethernet TCP/IP
- Internet based teleservice