Configuration 1
CNC inside the electrical cabinet and desktop PC with Z32 for Windows installed in console
-
PRODUCTS
Operating Temperature Range °C:+5 ÷ +40
IP protection:20Weight Kg:3Dimensions (LxHxW) mm:101 x 413 x 268,5Supply voltage V:24Connections:Ethernet LAN 10M/100M/1 Gbps, VGA, USBZ32 CNC 24Vdc
Central unit with FlorenZ OS (based on Linux) suitable for panel mounting in an electrical cabinet.
- Supports the real-time CNC and user interface functions
- FlorenZ OS (based on Linux) in optional Windows Virtual Machine
- Connection to Z32 system with RTE Ethernet cable via 10M/100M/1Gbps Ethernet port
- Connected to the company’s LAN via 10M/100M/1Gbps Ethernet port
- Connected to video terminals with VGA, USB cables
- Maximum connection distance from video terminals: 30 mt (using USB extender and VGA booster)
CNC characteristics:
- Milling and turning functions
- Special functions for laser and plasma cutting
- Part-program in G-code language
- Up to 10 simultaneously coordinated axes programmable in a part-program block
- Multichannel, up to 6 simultaneous and independent interpolation channels
- Control of maximum 32 D.Electron digital and 16 analog axes
- Execution of large part-programs in DNC from hard disk
- Up to 11000 blocks/sec read speed (G1/G2/G3 blocks from internal memory)
- Dynamic look-ahead, over 500 blocks
- Sophisticated jerk control for limiting stress on the mechanical parts
- Algorithms for high speed and super-finishing for mold machining
- Canned cycles and machining macros
- RTCP function for managing single and bi-rotary heads, rotary tables or head+table for machining vanes, impellers, molds, etc.
- Gantry axes management
- Backlash Compensation System for the recovery of mechanical backlash
- Tool Direction Retraction option
- Axis compensation tables
- Conversational data entry for measuring and tool presetting cycles
Preinstalled software and operator interface:
- FlorenZ OS (based on Linux)
- ZETA operator interface: complete, simple and intuitive
- Application for creating custom interfaces or dedicated operator windows.
- Windows10® optional (in a virtual machine) for custom applications written for Windows
PLC and installation:
- Integrated PLC with real-time bi-directional CNC data exchange
- Applications for configuring the system architecture and the initial setup of the axes
- Simplified digital axes settings
- Editor, debugger, digital oscilloscope for integrated PLCs
- Fast PLC sections up to 2 ms, synchronized with the part-program
- Black box function and CNC message database
- LAN connection through Ethernet TCP/IP
- Ready for remote assistance
-
PRODUCTS
Master Link
The Z32 numerical control is composed of a Central Unit which is always combined with a Master Link board. The Florenz operating system and the CNC software are installed in the central unit, while the Master Link board routes the data from the CNC to the peripherals and vice versa.
The available Master Link boards are:
- MLK-FZ expandable with EXP+FZ1 and EXP+FZ3 expansion boards
- MLKSD and MLKSD2
- SOLO
- MLKX
The methods of system configuring, PLC logic software writing, debugging and initial setup are the same regardless of the type of board used.
-
PRODUCTS
I/O Modules
I/O Z-Link Peripherals
The Z-Link fiber optic bus connects the I/O peripherals to the MLK-FZ Master-Link
- The Z-Link is a fiber optic ring connection which starts from the Master-Link, connects all the Z-Link nodes and ends on the Master-Link
- Up to 25 Z-Link peripherals are supported, with a mix of any type of input or output, in any order
- The maximum distance between the Master Link and the Z-Link node, or between the nodes, is 30 meters.
The optical fiber, completely immune to electrical noise of any kind, allows this bus to immediately comply with the strictest EMC standards.
-
PRODUCT
Servodrives
D.Electron designs and manufactures digital drives for:
- 400Vac brushless motors (axes)
- 400Vac linear motors (axes)
- 400Vac torque motors (axes)
- 400Vac asynchronous motors (spindles)
- 400Vac flux-weakened synchronous motors (spindles)
The Z-Star2 drives require a common power supply which generates the 600Vdc DC bus and various power modules connected to the DC bus.
The communication between the drives and the Master-Link is carried out via an optical fiber connection: the optical fiber connection starts from the Master-Link, passes through all the drives and ends on the Master-Link forming a ring connection, called Z -Star2 channel.
-
PRODUCTS
TECHNICAL FEATURES Z32
CARATTERISTICHE TECNICHE comuni a tutti i CNC Z32:
- Funzionalità di fresatura e tornitura
- Funzioni speciali per taglio laser e taglio plasma
- Part-program tipo G-code
- Fino a 10 assi interpolati simultaneamente
- Velocità di lettura fino a 11000 blocchi/sec (G1/G2/G3 da memoria interna)
- Esecuzione di part-program di grandi dimensioni in DNC da disco fisso
- Look-ahead dinamico, oltre 256 blocchi
- Sofisticato controllo del jerk per limitare le sollecitazioni meccaniche
- Alta velocità e superfinitura per stampi
- Cicli fissi e macro di lavorazione
- Gestione teste mono e bi-rotative e tavole roto-basculanti (RTCP)
- Gestione assi Gantry
- Gestione sonde di misura
- Gestione backlash
- Gestione tabelle di compensazione assi
- Svincolo Direzione Utensile
- Multiprocesso: fino ad un massimo di 6 processi (canali) contemporanei ed indipendenti di interpolazione
- Controllo fino a 32 assi digitali D.Electron e 16 analogici
SOFTWARE ED INTERFACCIA OPERATORE:
- Sistema operativo FlorenZ (distribuzione di Linux personalizzata)
- Interfaccia operatore ZETA
- Suite software Z32xWindows per lo sviluppo, debug delle applicazioni PLC di macchina e la messa in servizio degli assi
- Z-VIS per la creazione interfaccia operatore personalizzate
- Possibilità di installare una Licenza Windows come macchina virtuale
- Possibilità di console realizzate dal costruttore della macchina (PC industriale, pulsantiera ... )
PLC E INSTALLAZIONE:
- PLC integrato con accesso bidirezionale in tempo reale ai dati di CNC
- Sezioni veloci di PLC fino a 2 mS, sincronizzate col part-program
- Editor PLC, Debugger PLC e oscilloscopio digitale integrati nel CNC
- Funzione scatola nera
Taratura assi digitali facilitata - Connessione LAN tramite Ethernet TCP/IP
Teleservice via Internet